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Q32系列履帶式拋丸清理機

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Q32系列履帶式拋丸清理機

◆產品特點 Product features

本履帶式拋丸機適合多品種,大中批量生產工件的表面除銹或拋丸強化,清理工件必須是不怕碰撞的單重在150kg以下的鑄件及熱處理件,該機既可單機使用,又可配線使用. 屬于鑄造機械范圍。

自動:將工件放入橡膠履帶滾筒中,操作人員按下“運行”按鈕,拋丸室門氣動關閉,拋丸清理開始,履帶向前運行,工件不斷地進行翻滾,高效強力拋丸器將拋丸高速拋射到正在翻滾的工件表面上,工件可完全均勻地得到清理。鋼丸通過履帶上的溜孔流入螺旋輸送機,再將鋼丸輸送到斗式提升機,經斗式提升機提升到分離器,被分離后存儲待用。拋丸結束后,拋丸室門自動開啟,履帶反轉,將工件卸出。

手動:該機是利用高速回轉的葉輪將彈丸拋向履帶內連續翻轉的工件上,從而達到清理工件的目的。它適用于各行業中的小型鑄件、鍛件、沖壓件、齒輪、彈簧等件的清砂、除銹、去氧化皮和表面強化。本機是綜合國內外技術,設計開發的新產品,是一種清理效率高、結構緊湊、噪聲小、成套性好的清理設備。

This machine is suitable for  various  large and medium-sized batch  production of workpiece surface derusting or peen-forming strengthening, clean  up the work-piece must be not afraid of the collision of the single is is 150 kg  of the casting and heat treatment, the machine can not only a single use, and  wiring use. Belong to casting machinery.

Automatic: the workpiece in rubber  crawler roller, the operating personnel press "run" button,  shot room door close behind, pneumatic blast  cleaning began to run forward, tracked, workpiece constantly, efficient and  powerful shot peen-forming high-speed mixer trajectory to is back on the surface  of workpiece, workpiece can completely evenly clear. Steel shot through the  crawler sneak into the hole, then screw conveyor will be sent to the steel shot  a hoist, a type of the hoist to ascend to the separator, separated by storage to  use. Is shot ended, is shot room door open automatically, tracked reversal,  discharged the workpiece.

Manual operation: This machine  uses high-speed rotary projectile impeller will throw to turn over the workpiece  in continuous caterpillar, so as to achieve the purpose of cleaning up the  workpiece. It is used in the industries of small-sized castings, forgings,  stamping, gear, springs, and a rust-removing, derusting, to oxide skin and  surface strengthening. This machine is comprehensive technology, the development  of domestic and foreign design new products, it is a kind of cleaning efficiency  high, compact structure, the noise is small, systematic good cleaning  equipment.

◆產品特點 Product features

1.本機采用了懸臂離心式拋丸器,具有使用壽命長和結構簡單等特點。

2.采用BE型分離器,具有良好的分離效果和較高的生產率,對提高葉片有積極的作用。

3.采用袋式除塵器,粉塵排放濃度低于國家規定的標準,大大地改善了操作者的勞動環境。

4.采用耐磨橡膠履帶,減輕了對工件的碰撞及損傷情況,降低了機器的噪聲。

1. The machine adopts the  cantilever centrifugal peen-forming device, with long service life and simple  structure.

2. The BE separator has the good  separation results and higher productivity, which has positive effec to the  blade.

3. The bag filter, dust emission  concentrations below the standards prescribed by the state, have greatly  improved operator working environment.

4. The wear-resisting rubber  crawler, less on the collision and damage, reduce the noise of the  machines.

◆適用范圍 Applicable scope

壓鑄件、精密鑄件、精密鍛件等的清理、光飾。去除熱處理件、鑄件、鍛件的表面氧化皮。彈簧的強化。緊固件除銹和前處理。

1、參照德國九十年代末的拋丸機進行國產化制造。

2、采用高效直聯強力拋丸器,傳遞效率高,拋丸量大。

3、高效風選分離器、丸砂分離率大于99%。

4、彈丸覆蓋均勻,無拋丸死角。

5、耐磨件使用壽命長,更換迅速。

6、設備低噪聲運行。

7、電氣采用繼電器(或PLC)控制,控制柜、聲光報警裝置,PC采用三菱品牌,主要原器件采用西門子合資品牌操作簡單、可靠。

Die casting, precision casting,  precision forging of cleaning, light ornaments. Remove heat-treated pieces,  castings, forgings surface oxide skin. The   strengthening of the spring. Fasteners derusting and former processing.  

1. Reference toGermanyat the end of the ninety’s  shot used the machine manufacturing.

2. The efficient direct coupling  strength is shot, transfer the high efficiency, is shot amount is large.  

3. Efficient wind separator, pill  isolating rate of more than 99% of sand.

4. Projectile enclothe even,  without peen-forming blind angle.

5. Wear parts of long service  life, change quickly.

6. Low noise operation.

7. Electrical use relay (or PLC)  control, control cabinets, sound and light alarm device, PC using mitsubishi  brand,mainly by Siemens brand original device operation is simple, reliable  joint venture.


◆主要技術參數 Main technical  parameters

機器型號 Model

Q324

Q326

Q328

Q3210

生產率 Productivity

0.4-0.8 T/h

0.6-1.2 T/h

1.2-2.0 T/h

3-5 T/h

加料量 Add shoes

200kg

200kg

370kg

600kg

單件最大重量 Sheet maximum weight

10kg

10kg

15kg

30kg

端盤直徑 End plate diameter

Φ400mm

Φ600mm

Φ800mm

Φ1000mm

有效容積 Effective volume

0.07m3

0.11m3

0.2m3

0.4m3

拋丸量 Peen-forming quantity

40kg/min

150kg/min

220kg/min

250kg/min

除塵風量 Air dust removal

2000m3/h

2200m3/h

2600m3/h

3500m3/h

總功率 Total power

5.84kw

12.7kw

17.6kw

23.6kw

機器外型尺寸 Shape dimension

1500×1200×2400mm

3681×1650×5800mm

4200×1980×6300mm

3430×2700×4540mm


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